D4 Products is the leading manufacturer of Insulated Rolling Doors in Ireland and is acquiring a growing market share in UK. The company needs to further develop its existing Magroll 95mm range to incorporate a new product namely a high speed insulated door. This is not just a case of installing a higher speed mechanism but will require a high degree of product redevelopment to develop a product suitable for the current market needs and capable of competing with alternative imported products. Many of the components used within the existing range will need to be upgraded to be able to work at a high speed. 3 of the key problems which must be overcome are as follows:
Lowering the noise of a high speed operation
Getting the correct Motor/Inverter with suitable gearbox and other electronic products to work together.
Making several rollers/belts to allow the door to function smoothly at high speeds